| As we get into modifying a steel's strength and hardness, keep a couple
things in mind. First, don't confuse hardness with a steel’s ability
to be hardened. A steel's maximum hardness is a function of its carbon content:
more carbon, more hardness. ‘Hardenability’, on the other hand,
refers to the amount of martensite
that forms in the microstructure during cooling.
Second, low-hardenability steels require rapid cooling to transform martensite,
while high-hardenability steels form martensite when they're air-cooled.
These ‘hardenability’ characteristics are important because
they help identify how much a steel tubing will harden during welding.
Tempering Martensite
Martensite in the "as quenched" condition is usually extremely
brittle and, therefore, not much good to anyone. Methods in heat treatment
tempering can increase ductility and toughness effectively with only slight
to moderate reduction in strength.
Generally speaking, tempering involves reheating hardened steel to a specific
temperature and holding it there for a short time before cooling. This
increases toughness (resistance to shock or impact loading) and reduces
brittleness by allowing carbon to precipitate into tiny carbide particles.
The microstructure that results is called ‘tempered martensite’.
The relationship between the resulting hardness and toughness is actually
a
compromise that's controlled by using a specific tempering time and temperature.
The higher the temperature is, the softer and tougher the steel is. I'll
get into more detail on this later in this article. Quenching and tempering
improve the qualities of structural steels, pressure vessels, and even
machinery. When low-alloy steels are quenched and tempered, the result
is high tensile and yield strength and improved notch toughness, especially
when compared to hot-rolled, normalized, or annealed steel.
Strengthening Metals
There are four ways to increase a metal's strength:
1. Cold working
2. Solid-solution hardening
3. Transformation hardening
4. Precipitation hardening
While precipitation hardening is an effective way to develop high strength
and hardness in some steels, it's most often an aluminum-alloy application
and is a little more complicated than the others.
Cold working a metal deforms and stresses its crystal structures, causing
the metal to work-harden. Steel mills use a method of cold-working steel
by running it back and forth through rollers with the steel at a temperature
below the plastic state. This distorts the steel's grain structure, which
increases its hardness and tensile strength, while decreasing ductility.
Sheet metal fabricators and hammer formers deal with this too. After a
piece of tempered sheet metal or aluminum is worked with a hammer for
a while, it begins to get hard and brittle, so you may need to temper
it again to be able to keep working it without cracking or splitting it.
Solid solution hardening stresses a metal's crystal structure by adding
alloying metals that don't fit easily in the base metal's crystal lattice.
This added stress increases tensile strength and decreases ductility.
Transformation hardening is the heat-quench-tempering heat treatment
cycle addressed earlier in this article. It's used to adjust strength
and ductility to meet specific application requirements. There are three
steps to transformation hardening:
1. Cause the steel to become completely austenitic by heating it 50 to
100 degrees F above its A3-Acm, transformation temperature (from that
steel's iron-carbon diagram). This is called austenitizing.
2. Quench the steel; that is, cool it so fast that the equilibrium materials
of pearlite and ferrite (or pearlite and cementite) can't form, and the
only thing left is the transitional structure martensite. The idea here
is to form 100 percent martensite.
3. Reduce brittleness by tempering the martensitic steel, which requires
heating it, but keep temperatures below Al. Typically, this means temperatures
are between 400 and 1,300 degrees F, which allows some of the martensite
to turn into pearlite and cementite. The steel then is allowed to air-cool
slowly.
By using the proper heat treatment and choosing a steel with just the
right amount of carbon, you can get just about any combination of hardness
and ductility to meet a specific requirement. Remember, the more pearlite
and cementite that forms, the more ductile and less brittle the steel
will be. Conversely, more martensite means less ductility but more hardness.
One topic I've ignored up to this point is grain structure changes during
precipitation hardening. Grain size depends on the austenitizing temperature.
When transforming a steel by heating to slightly above its A3 temperature
and then cooled to room temperature, grain refinement takes place. Fine
grain size offers better toughness and ductility.
Austenitizing temperatures higher than 1,800 degrees F generally cause
a coarse austenitic grain structure, and these coarse-grained steels are
usually inferior to fine-grained steels in terms of strength, ductility,
and toughness. Steel forgings and castings are often normalized specifically
to refine their grain structure.
How Welding Affects Hardening
It should be apparent that it sometimes requires a lot of effort to strengthen
a metal correctly. How much do you affect two pieces of hardened steel
when you weld them together? It depends on the how far from the weld you
want to consider important.
First, recognize that it's not just the welded joint but the entire heat-affected
zone (HAZ) that's subject to influences from welding heat. Defined as
the portion of the base metal whose mechanical properties or microstructure
have been altered by the heat of welding, brazing, soldering, or thermal
cutting, the HAZ can sometimes be quite large. This is where the tube
butting length is important to the frame builder.
Second, it depends on what form of strengthening was used. For example,
work-hardened metals re-crystallize and soften substantially in the HAZ.
Solid solution-hardened metals will have a little grain growth next to
the fusion line, but it's usually only a few grains wide and has little
effect on the metal's properties.
Transformation-hardened alloys that are capable to form martensite or
have formed martensite during previous heat treatment react much like
a solid solution-hardened metal: There's little change in the HAZ compared
to other hardening techniques, aside from minor grain growth at the fusion
line. Precipitation-hardened metals go through some complex changes, but
the result is similar to work-hardened metals: Base metal in the HAZ goes
through an annealing cycle and softens.
These concepts are just the basics of metal strengthening techniques and
how those techniques influence a metal's microstructure. Deciding on the
tubing to be used for frame building should be based on the joining method
because heat affects its properties. Here at Desperado Cycles I use 45%
cadmium free silver and do not get the tubing glowing orange, hence the
reason I specifically use True Temper’s Platinum series tubing!
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